Scientists have developed a new method for 3D printing using nozzles made from the proboscis of female mosquitoes. The researchers, led by McGill University mechanical engineering professor Changhong Cao, found that these natural nozzles can outperform traditional metal or plastic alternatives in terms of precision and resolution.
The team began by studying various animal body parts that have evolved to deliver fluids to their targets, such as bees' stingers and snakes' fangs. However, they soon realized that none of these natural tips were suitable for high-precision 3D printing due to their shape or material properties.
Instead, Cao's team focused on the proboscis of female mosquitoes, which has a unique inner diameter of 20-30 microns and a straight, long structure that makes it easy to align as a nozzle. The researchers found that these nozzles were stiff and strong enough to withstand printing pressures, but had some limitations, such as being too thin to handle high-viscosity inks.
To address this issue, the team proposed coating the proboscis with ceramic layers to increase its strength and resistance to internal pressure. This could potentially bridge the gap between natural nozzles like mosquito proboscises and traditional glass dispensing tips, which are still superior in terms of resolution and durability.
The development of these new nozzles has significant implications for 3D printing, particularly in fields such as biomedical engineering and materials science. The researchers believe that using organic nozzles made from mosquito proboscises could provide a more affordable alternative to traditional metal or glass dispensing tips, with costs potentially ranging from 80 cents per nozzle.
The potential applications of these new nozzles are vast, and Cao's team hopes to explore further research on mosquitoes and develop engineering solutions to leverage their deceased bodies while also addressing practical problems they cause.
The team began by studying various animal body parts that have evolved to deliver fluids to their targets, such as bees' stingers and snakes' fangs. However, they soon realized that none of these natural tips were suitable for high-precision 3D printing due to their shape or material properties.
Instead, Cao's team focused on the proboscis of female mosquitoes, which has a unique inner diameter of 20-30 microns and a straight, long structure that makes it easy to align as a nozzle. The researchers found that these nozzles were stiff and strong enough to withstand printing pressures, but had some limitations, such as being too thin to handle high-viscosity inks.
To address this issue, the team proposed coating the proboscis with ceramic layers to increase its strength and resistance to internal pressure. This could potentially bridge the gap between natural nozzles like mosquito proboscises and traditional glass dispensing tips, which are still superior in terms of resolution and durability.
The development of these new nozzles has significant implications for 3D printing, particularly in fields such as biomedical engineering and materials science. The researchers believe that using organic nozzles made from mosquito proboscises could provide a more affordable alternative to traditional metal or glass dispensing tips, with costs potentially ranging from 80 cents per nozzle.
The potential applications of these new nozzles are vast, and Cao's team hopes to explore further research on mosquitoes and develop engineering solutions to leverage their deceased bodies while also addressing practical problems they cause.